Equipments allocation for Production Line for Corn Flakes Breakfast Cereals :
Mixer →elevator →KS70/85 extruder →vibrator →air conveyor → flaking machine →air conveyor → Three-layer oven → elevator → Hot air heater →sifter → elevator → flavor roller → melting machine → sugar sprayer( air compressor) → elevator → five-layer oven → cooling conveyor → (wrapping machine)
Mixer : Mix the raw material equally
Elevator : take the raw material to the extruder
Twin screw extruder : mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder
Vibrator : spread the pellet balls to avoid them sticking together
Air coveyor : blow the pellet balls to the flaker
Flaking machine: Press the snack balls into flakes with adjustable thickness
Air conveyor : Blow the corn flakes to the oven
Oven : dry the corn flakes to take away most of the moisture content
Elevator : take the corn flakes to the next machine
Hot air heater : puff the corn flakes to be expanded and crispy
Sugar sprayer : spray syrup onto the surface of the corn flakes to make sweet flavor
Vibrator : spread the coated corn flakes to avoid sticking together
Oven (extended ) : Bake the coated corn flakes to make them crispy again after syrup coating .
14. Cooling conveyor : cool down and convey the corn flakes
corn flakes extruding machine description
Corn Flakes machine is a continuous and economical process with an easily controlled production cycle. The use of a five layers roaster in cereal flakes production allows to change cooking conditions in function of different raw materials, in order to make the line quite versatile and capable to give final products the best blister effect. Corn flakes processing line is one kind of crispy foods, adopting grist as basic materials. It is fast and nourishing food with given structure, such as granule shape, flake shape and animal shape. Its outstanding characteristic is containing abundant compound carbohydrate and meal fiber.
Raw materials of the corn flakes extruding machine
corn flakes extruding machine adopts corn flour as raw materials.
corn flakes extruding machine Capacity/Output
100-130kg/h, 200-240kg/h, 300-400kg/h
Voltage in China
Three phases: 380V/50Hz, we can make it according to customers’Local voltage according to different countries
Machines Materials of corn flakes extruding machine
All the machines are made by stainless steel.
The biggest advantage of the corn flakes extruding machine
the screw can self-clean automatically
Factory Pictures
Our wonderful service ( corn flakes extruding machine )
Pre-sale service
1. Related machines’s technical parameter will be supplied to customer.
2. According to customer’s factory size, factory layout can be provided in advance.
3. According to customer’s material cost, general formulation can be prepared well.
4. Special machine can be supplied as customer’s request.
5. Professional Advice about Market, machines, processing , materials, packing
can be supplied
6. Suggesting professional ship agent or helping book ship as customer request.
After sale service:
1. Allocation chart as the buyer’s request will be supplied.
2. Operation manual will be supplied after shipment.
3. One year warrantee, life time maintenance with cost price.
4. Free easy broken spare parts will be sent with container .
5. First installation can be done by engineer.
6. Training workers in customer’s factory
